Automating Your Manufacturing Environment Without Sticker Shock

Automating Your Manufacturing Environment Without Sticker Shock

How Robots-as-a-Service (RaaS) Can Speed Time to Value While Lowering Expenses

Is CapEx an Outdated Automation Model?

Until recently, automating your manufacturing environment meant expensive upfront costs to acquire equipment, not including software, training, maintenance, and service fees (or the CapEx model). When companies use the CapEx model to purchase technology, they are then responsible for deriving value from it.

However, justifying engineering automation (namely robotics) is challenging, requiring complex ROI calculations, including projected savings on labor costs from innovative automation investments. Many financial models do not capture the full benefits of implementing automation, and most organizations require an 18-month payback period. It becomes an uphill battle to convince the finance team why the company should acquire and deploy engineering automation solutions. In addition, today’s tight labor market causes significant project delays and lost opportunities, making it difficult to quantify these cost savings. 

The capital equipment being considered has a large service life in many situations. People are concerned that in today’s environment of rapid technological advances, another solution might be available next year that might make the current technology obsolete. These concerns can also paralyze decision-making when evaluating automation proposals.

That said, many organizations are comfortable working with a CapEx model to acquire hardware, know how to account for depreciation, and derive tax benefits. Operations teams with annual equipment budgets need to utilize these funds before their fiscal year ends. There is also psychological comfort in owning hardware considered an asset on the books. These challenges sometimes make it difficult for customers to champion a RaaS model in their companies. The CapEx makes sense when deploying a mature technology such as CNC machines. In contrast to hardware acquisition, most companies are comfortable using the Software-as-a-Service (SaaS) model to acquire software. 

Overcoming Automation Paralysis with RaaS

Fortunately, many automated solutions providers are offering a Robots-as-a-Service (RaaS) model to overcome the challenges described above. From all indicators, RaaS is growing rapidly. ABI Research predicts there will be 1.3 million installations of RaaS by 2026, generating $34 billion in revenue. 

Under the RaaS model, customers pay a monthly or annual fee to utilize the technology. This fee covers the hardware, software, training, and service. In successful deployments, the service fee is competitive with the labor savings achieved by deploying an automated robotics solution. Time to value from day one is a tremendous value proposition for customers, accelerating the internal decision-making and approval process. 

Since there is no upfront capital expense, there is zero risk in adopting new technology. In addition, the service provider is responsible for the following, lowering the barrier to entry for customers:

Shifting the Focus to Solution Acquisition vs. Technology Acquisition

The RaaS model shifts the focus from technology acquisition to acquiring solutions. The customer pays for the value of the solution, and the service provider is responsible for delivering a working solution. When the customer has considerable technical expertise, they might be able to undertake a CapEx model cost-effectively. Unfortunately, deploying advanced technology, such as robotic cells for high-mix surface finishing, is quite complex. Many customers do not have the expertise to effectively maintain robotic cells and struggle to derive adequate value from them. RaaS considerably lowers the technology adoption risks for customers in rapidly growing fields.

At GrayMatter Robotics , our research shows that a service-based model makes much more sense when considering a new technology like smart robotic cells requiring complex hardware and software integration. Deriving value from the robotic cell depends on the performance of the software. The advantage of the RaaS model continues to gain acceptance since it eliminates the need to justify an automation solution based on ROI. 

If you’d like to explore how a RaaS solution would work to automate your high-mix surface finishing requirements, we’re happy to help. Check out our library of whitepapers or contact us at info@graymatter-robotics for more information.  

Author:  Satyandra K. Gupta, Chief Scientist and Co-Founder, GrayMatter Robotics

Author

  • Dr. Satyandra K. Gupta

    Dr. Satyandra K. Gupta is Co-Founder and Chief Scientist at GrayMatter Robotics, where he leads the company's foundational research in physical AI, computational decision-making, and human-centered robotics. He holds the Smith International Professorship in the Viterbi School of Engineering at the University of Southern California and serves as the founding director of the USC Viterbi Center for Advanced Manufacturing. Dr. Gupta previously served as Program Director for the National Robotics Initiative at the National Science Foundation (2012–2014). He has authored more than 500 technical articles and delivered over 200 invited talks worldwide. He is a Fellow of AAAS, ASME, IEEE, NAI, SME, and the Solid Modeling Association. He serves on the Technical Advisory Committee for the Advanced Robotics for Manufacturing (ARM) Institute and a member of the Association for Advancing Automation (A3) Robotics Technology Strategy Board. In the past he served on the National Materials and Manufacturing Board. He is a former Editor-in-Chief of the ASME Journal of Computing and Information Science in Engineering. His research has been covered by the Economist, Forbes, LA Times, IEEE Spectrum, Smithsonian Magazine, and numerous other leading publications.

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